CALCULAtinG SAg MILl pOWER

  • A mill power equation for SAG mills | SpringerLink

    1990-2-1 · where m p is in kW; D is internal mill diameter (meters), L is internal mill length (meters); J is total fractional charge loading of the mill; J B is the fractional mill filling by balls; ε B is the effective porosity of the charge, taken as 0.3; ρ s and ρ b are true densities of rock and balls (tons per cubic meter), respectively; w c is the weight fraction of rock in water and rock in ...

  • AG - Autogenous & SAG Semi-Autogenous Mill Design

    2018-4-17 · Obviously, the SAG mill is consuming more and the ball mill less power than was predicted by the empirical method, but the overall total is 99.5% of the predicted total. Examples. The Hemlo gold project of Teck-Corona (1000 mtpd) provides an example of mill sizing using the empirical calculation method alone.

  • GROSS POWER CALCULATOR - SMC Testing

    2020-3-24 · power draw of an AG/SAG mill to drop can be gauged by switching the discharge mechanism choice in the model from grate to overflow when predicting the power draw of an AG/SAG mill. smctesting 4 Figure 1 – Measured vs Predicted Motor Input Power . 0 2000 4000 6000 8000 10000 12000 14000

  • Orway Mineral Consultants Canada Ltd. Mississauga, ON ...

    2014-10-1 · The SAG Power Index (SPI) test (Starkey & Dobby, 1996) uses a benchscale SAG mill test to - determine the specific energy of an industrial SAG mill. The test is operated in closed circuit and the time required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG specific energy using Equation

  • Modelling SAG milling power and specific energy ...

    2015-1-1 · This distribution affects the SAG mill load and the load affects directly the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not consider the projected feed size distribution it is likely that this mill will reach the ...

  • Grinding Mill Computer Model

    2021-6-24 · Approximate mill diameter is derived from: Power =5.*6115 DL24. 6* La= * D where a is the aspect ratio L/D derived from a regression equation on 25 manufacturers' mill size and power relationships For SAG mills the equation becomes Power=(5.6115+%balls*0.1438)*D24. 6* L Mill Critical speed Crit Crit D = 42.3 n - revs per min nC= s*Crit Cs is ...

  • SAGMILLING.COM .:. Articles

    An updated data set for sag mill power model calibration This paper expands the SAG mill survey database published by the Author at Procemin 2013. The new database includes 49 published SAG/AG mill surveys and includes mills from all

  • Ball Mill Design/Power Calculation

    2015-6-19 · The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond

  • TECHNICAL NOTES 8 GRINDING R. P. King

    2009-7-30 · mill is the energy consumption. The power supplied to the mill is used primarily to lift the load (medium and charge). Additional power is required to keep the mill rotating. 8.1.3 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure 8.3 Ad this can be used to establish the essential ...

  • The influence of mill speed and pulp density on the ...

    2009-8-26 · The absorbed power is calculated by multiplying the torque on the driving shaft with the shaft speed (rad/sec) and hence excludes any losses associated with the gearbox and motor. The pulp weight in the mill is obtained by subtracting the mill weight during the test from the empty mill weight, including the ball charge, at the start of the test ...

  • A mill power equation for SAG mills | SpringerLink

    1990-2-1 · where m p is in kW; D is internal mill diameter (meters), L is internal mill length (meters); J is total fractional charge loading of the mill; J B is the fractional mill filling by balls; ε B is the effective porosity of the charge, taken as 0.3; ρ s and ρ b are true densities of rock and balls (tons per cubic meter), respectively; w c is the weight fraction of rock in water and rock in ...

  • Modelling SAG milling power and specific energy ...

    2015-1-1 · This distribution affects the SAG mill load and the load affects directly the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not consider the projected feed size distribution it is likely that this mill will reach the ...

  • Measurement of power - SAGMILLING.COM

    2020-3-22 · E sag, kWh/t) and for mill power draw models (eg. Nordberg ball mill power prediction for a mill geometry). Nordberg ball mill power prediction for a mill geometry). This relative to the mill shell definition roughly corresponds to the amount of energy that ore consumes given an efficient set of mill bearings, liners, etc.

  • FREDA REBECCA SAGMILLING CIRCUIT OPTIMIZATION

    2021-3-26 · provide information regarding the effect of changes in fill level on SAG mill power and throughput. Therefore, variables capable of explaining how changes in the PSD affect mill filling are required. They could be inferred based on the measurements delivered by visual sensors (Nunez F and Silva D, 2011). ...

  • THE COMMINUTION CIRCUIT DESIGN FOR THE

    2018-2-20 · mill work index 11.4 kWh/t and an average RQD of 44%. RQD values of 25% resulted in a SAG mill feed size (F80) between 55 and 60 mm and throughputs of 6200 t/h. RQD values of 55% resulted in SAG mill feed size (F80) of over 70 mm and a SAG mill throughput of 5200 t/h. The Batu Hijau SAG mill specific energy was a function of point load test and ...

  • Relationship between SAG mill power draw, bearing

    An increase in power draw or bearing pressure will cause a decrease in mill feed rate as can be seen in Figure 5. The worst condition is an increase in

  • USING THE SMC TEST® TO PREDICT COMMINUTION

    2020-3-24 · AG/SAG mill and crusher circuit simulations through the use of JKSimMet. Independent of this it can be used in power-based calculations, which in conjunction with the Bond ball work index test, enable the prediction of the specific energy of comminution circuits

  • Application of Operating Work Indices in Autogenous ...

    SAG and the ball mill circuits (JKMRC, 1996). The phantom cyclone is used to classify the AG/SAG mill product into two products; the phantom cyclone overflow that is similar to the final ball mill product, and the phantom cyclone underflow is then used as an adjusted ball mill feed for the ball mill power calculation.

  • Optimization of mill performance by using

    2015-4-16 · Mill power Usually, plant operators use mill power readings as an indicator of ball filling degree and, often, try to keep it at the maximum level. It is well known that the mill absorbed power depends on operating parameters other than ball level, such as pulp density and liner configuration. Figure 2 shows that there is no linear relation between

  • The influence of mill speed and pulp density on the ...

    2009-8-26 · The absorbed power is calculated by multiplying the torque on the driving shaft with the shaft speed (rad/sec) and hence excludes any losses associated with the gearbox and motor. The pulp weight in the mill is obtained by subtracting the mill weight during the test from the empty mill weight, including the ball charge, at the start of the test ...

  • FREDA REBECCA SAGMILLING CIRCUIT OPTIMIZATION

    2021-3-26 · provide information regarding the effect of changes in fill level on SAG mill power and throughput. Therefore, variables capable of explaining how changes in the PSD affect mill filling are required. They could be inferred based on the measurements delivered by visual sensors (Nunez F and Silva D, 2011). ...

  • SAGMILLING.COM .:. Articles

    An updated data set for sag mill power model calibration This paper expands the SAG mill survey database published by the Author at Procemin 2013. The new database includes 49 published SAG/AG mill surveys and includes mills from all

  • Relationship between SAG mill power draw, bearing

    An increase in power draw or bearing pressure will cause a decrease in mill feed rate as can be seen in Figure 5. The worst condition is an increase in

  • JME

    2022-1-2 · SAG mill consumed power (kW) 6254 6964 6754 Ball mill consumed power (kW) 7837 8090 7904 Input wet feed tonnage to the SAG mill (t/h) 750 850 793.8 wet reject tonnage (t/h) 40 114 93.0 Pressure of the initial cyclone cluster (kPa) 54 80 69.11 Pressure of the SAG mill free trunnion (kPa) 4482 4598 4560

  • Morrell C-model - SAGMILLING.COM

    2020-3-22 · Morrell C-model. Applies to both SAG and ball mills, with variants for grate-discharge and overflow mills. This model was developed as part of the PhD thesis of Stephen Morrell at the University of Queensland and is the model used in the

  • Optimization of mill performance by using

    2015-4-16 · Mill power Usually, plant operators use mill power readings as an indicator of ball filling degree and, often, try to keep it at the maximum level. It is well known that the mill absorbed power depends on operating parameters other than ball level, such as pulp density and liner configuration. Figure 2 shows that there is no linear relation between

  • ball mill grinding efficiency | evasbm

    To determine mill power draw characteristics and capabilities for rod, ball and design vportable stone crushing machinesariables and operating conditions related to ball mill grinding efficiency. Synopsis. Ball mills are usually the largest consumers of energy within a . media in the mill by looking at the mill grinding efficiency.

  • Chapter 18. Feed Milling Processes - Food and Agriculture ...

    2021-2-17 · Figure 4a is a cut-out diagram of a large-capacity (200 hp) pellet mill. Although power transmission by means of a V-belt drive is shown (1), gear drive coupling of motor to the main shaft (2) is also possible. Feed from a surge bin (3) is metered into the steam conditioning chamber by a variable speed screw feeder (4). Paddles shown in the ...

  • Design of Industrial Warehouse - IJERT

    2019-7-1 · types of industrial buildings are steel mill buildings used for manufacture of heavy machines, production of power etc. The function of the industrial building dictates the degree of sophistication. A structure is a collective result of idea, design, material, man power, time, finance etc. As need is the mother

  • Structural Calculation Report - eengineersonline

    2020-5-27 · 2003 international building code® 465 wood table 2306.3.1 recommended shear (pounds per foot) for wood structural panel diaphragms with